Energy-Efficient Compact Excimer Matt Coating Line for Flooring & Wall Decor – Low Operating Cost

 Energy-Efficient Compact Excimer Matt Coating Line for Flooring & Wall Decor – Low Operating Cost

Composition of Production Line

• Single or double dust cleaner (brush + anti-static ionizer)

• Precision roller coater with servo-driven pump (direct coating or reverse roller)

• Short IR pre-drying tunnel (energy-saving ceramic IR emitters)

• Excimer matting module (172nm excimer lamp, low nitrogen consumption design)

• Final LED-UV curing unit (mercury-free, instant on/off)

• Cooling conveyor with ambient or forced air

• Compact PLC control cabinet with 10″ HMI

Product Description

This energy-efficient compact excimer matt coating and curing line is engineered for manufacturers seeking premium surface finishing capabilities without excessive floor space or utility consumption. Built with cost-effectiveness in mind, the line incorporates advanced excimer technology to achieve ultra-matte (1–5° gloss) and skin-like tactile surfaces on flooring boards and wall panels, using up to 40% less nitrogen than conventional systems due to a proprietary gas recirculation design. The compact footprint (as short as 27 meters) makes it ideal for factories with space constraints or for retrofitting into existing production lines. Despite its smaller size, it delivers professional-grade surface properties: high hardness, scratch resistance (self-healing for minor scratches), stain resistance, yellowing resistance, and excellent anti-fingerprint performance.

Technical Parameters

Application

• Laminate flooring (HPL, CPL) for residential and commercial use

• SPC (stone plastic composite) and WPC (wood plastic composite) flooring

• Wall panels for interior decoration (PVC, PET, melamine-faced boards)

• Cabinet doors and furniture panels

• Decorative boards for retail and exhibition spaces

• Bathroom and kitchen panels requiring moisture-resistant finishes

Customization

Highly customizable: working width (from 800 mm to 2200 mm), line length (compact layout for tight spaces), speed vs. gloss trade-off, number of coating passes (single-coat or multi-layer), customizable coating weight (1–50 g/m²). Customizable nitrogen recirculation efficiency (up to 85% recovery). Customizable lamp type (mercury, LED, or hybrid). Also customizable for water-based or solvent-based UV coatings. Customizable conveyor height for ergonomic operation or automated integration.

Feature

• Compact footprint reduces factory space requirements by up to 35%

• Low nitrogen design with closed-loop gas recirculation (85% recovery) significantly reduces operating cost

• Energy-saving LED-UV final curing – instant on/off, no warm-up time, 50% less power consumption than mercury lamps

• Integrated dust removal with anti-static ionizer prevents surface defects

• Precise coating weight control (±1 g/m²) via servo-driven pump

• Self-healing surface property: minor scratches disappear when exposed to moderate heat

• High hardness (3H–5H pencil) with excellent wear and stain resistance

• Intuitive HMI with recipe storage for different product types (200+ recipes)

• Optional remote monitoring via Ethernet or 4G module for real-time line status

Support and Services

• Free sample coating and finishing test in our lab (samples returned with detailed report)

• On-site installation and commissioning within 5–7 days

• Operator training (2–3 days on-site + video tutorials)

• 12-month warranty on excimer lamps and all electrical components (extendable to 24 months)

• 24/7 remote diagnostics and troubleshooting via VPN connection

• Quick-order spare parts program – local stock for critical items

Packing and Shipping

• Compact design allows 20’GP or 40’HC single container shipment

• Reinforced plywood crates with anti-moisture film and shock indicators

• Delivery: FOB Shanghai, CIF, EXW, or DDP (customizable)

• Installation video, quick start guide, and technical documentation provided digitally

FAQ

Q: How much nitrogen does this system really consume compared to others?
A: Our closed-loop recirculation system reduces nitrogen consumption to 8–20 m³/h (typical), compared to 30–50 m³/h for conventional systems. Customizable recovery modules can further reduce usage to as low as 5–10 m³/h.

Q: Can I switch between water-based and solvent-based UV coatings on the same line?
A: Yes – the system is customizable with dedicated cleaning cycles. A complete changeover, including full cleaning and purging, takes approximately 60–90 minutes. Customizable automatic cleaning system is available as an option.

Q: Is the excimer process safe for operator health?
A: Yes – the excimer chamber is fully enclosed with safety interlocks. UV radiation (172nm) is contained within the chamber; external leakage is zero. Nitrogen is used in ventilated areas, and the system includes oxygen deficiency sensors for safety.

Q: What is the maintenance interval for excimer lamps?
A: Typical lifetime is ≥3000 hours of operation. We offer customizable lamp exchange kits and a maintenance schedule based on your production volume.